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Custom Box Inserts

Box inserts are a stylish, cost-effective, versatile, and presentation-centric packaging material upgrade as compared to mundane and not-so-attractive void fill as they appear high end, add unique backdrop, provide more protection, and enhance the unboxing experience. Box inserts are a family of inserts, each with its unique construction and having special purpose. Like, when keeping multiple thin yet tall products organized together is needed, punch partitions due to their one-piece design and special die-cut punchouts, provide perfect organization. If unusually shaped products need a snug fit with high end looks, the cavity inserts when die-cut with cavity in custom size and dimension, work great to nestle unusually shaped products like toys and small electrical appliances. When multiple products need to be packed in a single package with perfect organization and avert inter-collision damage, cardboard dividers thanks to their cardboard material and E flutes provide cushioning whilst keeping products sorted. For high end presentation, stunning backdrop and jaw-dropping unboxing experience, foam inserts thanks to their construction from polyurethane (PU) that adds shock absorbance, prevent pressure damage, and prevent edges of inside kept products from getting jarred.
The box inserts can become a perfect solution for marvelous backdrop and help inside cradled products to represent your brand once you die-cut them in exact shape and size of product and produce them in brand specific color. Order these box inserts for inspiring recipients with jaw-dropping backdrop and remind them of your brand whilst ensuring utmost protection. Design custom box inserts with YBY Boxes! Our customization solutions are built on the foundation of creating custom box inserts with strong branding, stupendous backdrop and high-end unboxing without skimping on highest degree of protection. We let you create cardboard, foam, pulp paper or blister inserts as stylish, protective and premium as you want by offering one color or full color printing inside/out or both, inch-perfect die-cutting and custom size. Our process begins with your vision. Simply use our online quote form to provide details (color, material, size) about the inserts. For accurate sizing, you can also send your product directly to us. From there, we’ll design accordingly and send you 3D preview. Once you approve design and quote, we’ll start manufacturing your box inserts right away. For unmatched efficiency and reliability, our design and manufacturing process happens entirely in-house. We control the entire process at our facility (we are not a broker or reseller), utilizing our experience in design, die-cutting, and manufacturing to produce the best custom inserts for our customers. Rest assured, our team makes sure to achieve perfect accuracy by using the latest laser or die-cutting technologies and premium materials. Our custom box insert die-cutting service delivers a streamlined and straightforward process. When we give you a delivery date, you can count on this timeline. We’re proud to have over a 99% on-time delivery percentage rate for your peace of mind. Highest rated customer service, 8–10 Days industry-leading order turnaround times, 100% operations in-house are all that makes us different.

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Custom Box Inserts

Custom box inserts In the packaging sphere, innovation is happening day and night for box functionality enhancement and fulfill all types of packaging needs—whether it’s for extra protection, inspiring presentation, high-class branding, marvelous unboxing, or a combination of any or more. And, custom box inserts are a big innovation in packaging world that enhance the functionality of boxes to provide better storage, perfect organization, saving from scratches, preventing jostling damage and avert shock harms to all types of products. Innovation in custom box inserts is not just limited to protection and organization, it’s going on for enhancing unboxing experience with added backdrop, creative nuance, and cohesive branded looks to all types of products through various materials and their cut-out styles.

Custom box inserts are available in Cardboard, foam, blister, and pulp materials each with long list of styles to fulfill not just protection but optimized presentation branding, and organization needs of various industries and products.

Each material is highly flexible, can be die-cut in box insert style, shape and size, which can be further embossed with brand logo, produced in product color or printed with brand theme to fulfill various needs.

Manufacturing such innovative, piece-of-art box inserts that not only fulfill the need for protection but also provide a marvelous backdrop for a jaw-dropping unboxing experience, requires innovators with extensive range of material options while expertise of their precise cut out to individual needs. YBY Boxes is one such innovator that create suitable box inserts by die-cutting and processing variety of materials in exact style, size and print to fulfill products protection and backdrop requirements.

We offer box inserts, in cardboard, foam, pulp, and blister materials, that can be cut to your exact product shape and size and further can be embossed with logo or printed in brand theme to fulfill the protection your products needs and backdrop & unboxing experience your brand is after. For maximized protection and stupendous backdrop of products either in retail or during shipping, we offer plentiful styles of cardboard box inserts that can customized in any shape and size and printed in any product or brand theme to fulfill all product presentation and protection and businesses’ stupendous backdrop requirements. We offer cardboard punch partitions that are highly flexible as well as printable and leading the change to enhanced protection from inter-collision of cupcake flavors, prevent unwanted moving during carrying of bottles, give convenient yet great upright organization of multiple items like lip balms and nail polish inside a box whilst ensuring clean presentation of products lipsticks and bath bombs – both at retail (shelves or countertops) or during takeout. They feature a single-piece cardboard tray with as many punchout holes as product demands either in circular or square for better organization. We carefully die cut these inserts in exact shape and size of product and add as many holes as required for maximum protection and fulfill cradling requirements. With the cardboard having high printable quality, you can order these punch partitions in any size and shape specific to your product and get them printed in any design and color – either in one, two or five colors, on one side or both ¬– as per your product and brand coherence.

Our cardboard corners are innovating the shipping procedures by protecting the edges of mailers and shipping boxes from bending or crushing due to slipping or rough handling, ensure the package retains its shape and ascertain the packed contents like small appliances, handheld electronics and fragile essential oil bottles reach destination free from jarred edges or damage. They feature a V-Shape design that is universally compatible with all box edges and we create them from thick cardboard in E or F flutes for absorption of external damage. You can order them in any and print with logo and graphics for marvelous aesthetics.

Unlike the punch partitions that hold just the base of products, we also offer cardboard cavity inserts that are the only flexible and adaptable solution that work great for holding unusually shaped products including toy dolls, RC cars, game controllers, spark plugs and tools like pliers with secure placement, no sudden movement and high end looks. Named after the cut-out style, these inserts feature a cardboard tray with die-cut cavity in exact shape and dimension of product that gives snug fitting to multiple products but also keep them organized from unexpected movement. We die cut these inserts in exact shape and height as the product and give you freedom to get them made in single or multiple cavity cutouts to securely yet creatively rest the product inside.

The cardboard divider inserts we offer have revolutionized the product protection and separation game by keeping multiple small yet fragile products like ampoule bottles, injection vials, ornaments and perfume sample kits separated from inter-collision whilst ensuring clean, tidy, and well-organized presentation. Made from thick paperboard with E Flutes, our divider inserts are named after their divider compartments (from 2 to 16), that work great to keep products organized and safe from touching each other. You can ask us to die-cut these inserts in any length and height to fit any product dimensions and tell us how many compartments you require (2, 4, 6, 8, 10 or up to 20) for perfect separation between contents of a box.

When sustainability of businesses with sleek cradling and snug fit of products is a priority, our recyclable pulp paper inserts that are highly flexible, smooth in feel and sleek in looks but, also the favorite of businesses who want to pack products like hair straighteners, nail kits, organic soaps and recyclable bottles without bargaining on green practices. These inserts are made from 100% recycled paper moreover use of 100% organic fibers ensures they can be recycled again. Just tell us what shape your product has and how many compartments you want and we will mold pulp paper inserts in any required product specific shape for a snug fit. Moreover, for coherence between product, brand and pulp inserts, you can ask us to produce pulp inserts in any color you require.

The most famous and luxurious of our offerings, foam inserts are the most stylish, highly flexible, versatile, and cost-effective insert that not just carry high shock absorbent properties and keep products nestled snugly with no worry of shifting or jostling damage but, create a vibrant backdrop, give high end presentation through a clean, well-organized look, and elevate the unboxing experience. Perfect for luxurious presentation of high-end-fragile-products like perfumes, promotional mugs, makeup kits, beard care kit, jewelry, toolkits and electronics like hair curler and derma roller. Made from high-end foam (Polyurethane or Expanded Polyethylene), these inserts resist pressure & shocks yet can be die-cut and molded to fit any irregular shaped products whilst creating an inspiring backdrop. For your products distinction, high end appearance and marvelous unboxing experience, you can instruct us to die-cut them in required shape and size as per your product and we will get it done with inch-perfection.

Wondering how we turn any material into a perfect custom box insert in any style? It’s all due to our innovation in die-cutting technology and techniques. We utilize precise computer-controlled laser cutting equipment or inch-perfect broaching die-cutting techniques to craft box inserts in any required material and style with accuracy up-to 1/10th of an inch.

Moreover, whatever box insert you order in whichever material, shape and size, the quality of material, shape and size will always be outclass and the insert will be a perfect fit inside the box and product will also fit like a glove. Wondering how we do it? Our ISO 9001 certified QC department follow stringent checks to verify every batch of inserts and match it with the approved die-line to ensure only the best box inserts in required material, style, size and cut-outs are delivered to you.

Need some other kind of custom box insert in more unique material or shape? Struggling to determine how to make it happen and if your inserts will fit product like a glove? Let our experts take the hassle-out of this. Just tell our specialists what product you have and whether you need protection, marvelous backdrop, perfect organization or combination of any and our experts will suggest which material and style is best for you and what shape and size would give your product a perfect fit.

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Have A Unique Idea but Don’t Know How to Get Started?

If you’re creating your own box inserts from scratch or enhancing an existing design, we provide the support and assistance you need to create box inserts that offer marvelous backdrop, stunning unboxing experience and keep products organized & protected. Our talented and well-trained team of “packaging experts” with years of experience, are here to guide you through every step of the process, from designing your box inserts to selecting the perfect printing method, materials, and dimensions.

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Add Security, Organization & High-End Looks to Products with Custom Box Inserts

Whether you want to keep multiple bottled products free from abrasion & cracks with cardboard dividers, keep multiple small yet lightweight items like lipstick & nail polish snug fit & in upright position with punch partitions, prevent shock and pressure damage to fragile electronics and kit items with foam inserts or keep moisture out from food & small electrical devices with blister inserts, we’ve got you covered with various customization options for custom box inserts. Even at last minute with low MOQs.

  • Cardboard dividers/inserts, pulp, PVC blisters & foam insert options
  • Full color printing inside/out or both with finishes
  • Order starts from 250 with 8 to 10 days delivery
  • Cardboard, blister & foam inserts cut to custom dimensions
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The Quality of Our Box Inserts Begin with The Premium Materials We Use

At YBY Boxes, the quality of our inserts really does begin with the quality of the materials we use. Though we offer a variety of materials including corrugated cardboard, SBS paperboard, foam, blister & recycled pulp for reasons of aesthetics, feel, high-end looks, recyclability, and security, all of our material choices are of the highest quality, fully printable/fabricable, customizable to any product shape and dimensions. No one can beat our prices even for low minimum.

  • Free shipping
  • No plate charges
  • Free assistance
  • Free proof

Precisely
Shaped & Cut Inserts

We not just stop to premium material for quality of our box inserts, we also ensure to cut them in any shape and dimensions with 100% precision as per product to bring in highest quality. Our use of innovative fabrication technologies (die-cutting, wire cutting, water jet and thermal moulding) allows us to create inserts in any shape and dimensions with inch-perfection and edges that are straight and smooth. And with no minimum quantity and quick production turnaround, you can order inserts on demand. Add a touch of elegance & high end looks to your box inserts with finishing options.

  • Special Finishing Options

    Velvet flocking, thermal moulding & screen printing

  • Lamination Options

    Hot foil – Gold, silver & holographic. Embossing & debossing.

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Precisely cut to your Specifications & Layout

Tell us your product dimensions and shape details and we’ll die cut inserts that’re precisely cut to your specifications and layout. Our advanced die cutting technology allows us to make even the most intricate structure. And, our proof approval process lets you work directly with us to ensure your inserts are sized perfect and look exactly how you want.

Reliable. Always. Find the custom inserts you want, in the layout you want, with professional fabrication guaranteed.

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