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Custom Cardboard Cavity Inserts

Cardboard cavity inserts are all the best parts of punch partitions but, with more protective and organizing capabilities due to their ability to house products based on the shape of the product and lay items flat instead of vertical positioning. These cavity inserts are made from cardboard and die-cut in precise shape and outline of the product. These inserts are designed to hold products flat sideways instead of keeping them in upright position – hence giving more protection. The cavity cut cardboard inserts can become a perfect branded organizer once you add your company images, logo, & colors. Order these stunning cardboard cavity inserts for inspiring recipients with every unboxing and give them a branded look at first view at product. Design custom cardboard cavity inserts with YBY Boxes! Our customization solutions are built on the foundation of creating custom cardboard cavity inserts with strong branding and an attractive look without skimping on highest degree of protection and organization. We let you create inserts as branded, protective and stylish as you want by offering one color or full color printing inside/out or both, custom size, E Flute and F Flute cardboard or paperboard material options. Special gloss and AQ lamination option also available on demand. Our process begins with your vision. Simply use our online quote form to provide details (color, printing sides, coating, material, size) about the inserts and upload your design that need to be printed on your branded inserts. For accurate sizing, you can also send your product directly to us. From there, we’ll design accordingly and send you 3D preview. Once you approve design and quote, we’ll start manufacturing your inserts right away. For unmatched efficiency and reliability, our design and manufacturing process happens entirely in-house. We control the entire process at our facility (we are not a broker or reseller), utilizing our experience in design, printing, die-cutting and manufacturing to produce the best custom branded cardboard cavity inserts for our customers. Rest assured, our team makes sure to achieve perfect accuracy by using the latest printing technologies, the highest quality inks, and premium cardboard. Our custom cavity insert printing service delivers a streamlined and straightforward process. When we give you a delivery date, you can count on this timeline. We’re proud to have over a 99% on-time delivery percentage rate for your peace of mind. Highest rated customer service, 8–10 Days industry-leading order turnaround times, 100% operations in-house are all that makes us different.

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Custom Cavity Inserts

Did someone say perfect product organization, catchy looks, cost-effectiveness, immense versatility, and wide canvas for high-class branding all with added perks of excellent enclosure and added security of unusually shaped products that require more protection? Custom cardboard cavity inserts are the uncontested packaging add-on that work like a charm in all such scenarios and work great for small to medium sized products that are fragile in nature and have unusual shape that do not fit in other inserts like punch partitions. These inserts are also known as cavity trays are die-cut in exact outline and shape of the product to be packed inside, giving the product enhanced organization and protection. These inserts bring enhance the protective qualities of punch partitions and multiply it by many folds with added organization properties. Made from sturdy paperboard or corrugated cardboard, these inserts are die-cut to the exact shape of the product, sideways, giving the items like toys and electronics more organized look and added protection instead of just holding their base. These cavity inserts have revolutionized the protection game and becoming favorite of various businesses to keep all sorts of unusually sized products. The ability to be die-cut in exact dimensions of the product and more protection through sideway holding, they work great to hold products like skincare kits with lotion bottles and bath foam tubes, camera accessories, mobile accessories and various other unusual shaped items. Despite the amazing protection, organization, and high-end backdrop benefits of custom cavity inserts, die-cutting them to perfection and printing them as per requirements demand for an artist with high proficiency in manufacturing. And YBY Boxes is the artist when it comes to manufacturing custom cardboard cavity inserts. We give you full freedom and plenty of customization options to make custom cavity inserts as protective and organizing as you require. First, start by determining which shape and size of cardboard cavity inserts is suitable for you. If you are not sure which material is suitable for you, tell our specialists your product and packaging requirements and we will help you select the best shape and dimensions. Then, afterwards select which material and thickness is needed for enhanced protection. Let us help you in that too. Choose paperboard in 12pt-14pt thickness, blister plastic in .030″ to .100″ for moisture resistance and reusability or corrugated cardboard in E or Flute for added sturdiness. Cardboard cavity inserts are also the only insert type that you can get in any brand specific theme for branded looks. We got you covered in that too. Select if you want to print design in single color or full color on one side or both of cavity inserts and we will get that printed by utilizing our CMYK printing techniques. Rest assured, no insert is difficult for us to die-cut. Wondering how we make it happen? It’s all due to our innovation in die-cutting technology and techniques. We utilize precise computer-controlled laser cutting equipment or inch-perfect broaching die-cutting techniques to craft box cavity inserts in any required material and style with accuracy up-to 1/10th of an inch. Moreover, whatever box insert you order in whichever material, shape and size, the quality of material, shape and size will always be outclass and the insert will be a perfect fit inside the box and product will also fit like a glove. Wondering how we do it? Our ISO 9001 certified QC department follow stringent checks to verify every batch of inserts and match it with the approved die-line to ensure only the best box inserts in required material, style, size, and cut-outs are delivered to you.

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Have A Unique Idea but Don’t Know How to Get Started?

If you’re creating your own cardboard inserts from scratch or enhancing an existing design, we provide the support and assistance you need to create cardboard inserts that offer marvelous backdrop, stunning unboxing experience and keep products organized & protected. Our talented and well-trained team of “packaging experts” with years of experience, are here to guide you through every step of the process, from designing your cardboard box inserts to selecting the perfect printing method, materials, and dimensions.

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Organize & Protect Multiple Small-Products with Custom Cardboard Cavity Inserts

If you want to give stylish presentation to unusually shaped products like toys, electronic appliances, and auto parts, keep slightly heavyweight items from swaying damage and perfectly organize the hair care serum bottle, dropper and refills without them moving around, we’ve got you covered thru custom cardboard cavity inserts. Even at last minute with low MOQs.

  • Kraft (60g to 80g) and paperboard (12pt to 14pt)
  • Full color printing on one side or both with finishes
  • Order starts from 250 with 8 to 10 days delivery
  • Cavity hole tray cut to custom dimensions & exact shape
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The Sturdiness of Our Inserts Begin with The Premium Materials We Use

At YBY Boxes, the quality of our inserts really does begin with the quality of the cardstock we use. Though we offer a variety of materials including SBS/C1S/C2S paperboard and Kraft stock for reasons of aesthetics, feel, high-end looks & sturdiness, all of our material choices are of the highest quality, fully printable, customizable to any product shape and dimensions. No one can beat our prices even for low minimum.

  • Free shipping
  • No plate charges
  • Free assistance
  • Free proof

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Shaped & Cut Inserts

We not just stop to premium material for quality of our cardboard cavity inserts, we also ensure to cut cardboard cavity inserts in required dimension and shape with 100% precision as per product to bring in highest quality. Our use of advanced die-cutting technology allows us to die-cut cardboard inserts in any shape and dimensions with inch-perfection and edges that are smooth. And with no minimum quantity and quick production turnaround, you can order cardboard inserts on demand. Add a touch of elegance and spark to your cardboard inserts with finishing options.

  • Special Finishing Options

    Hot foil – Gold, silver & holographic. Embossing & debossing.

  • Lamination Options

    Spot UV, AQ coatings, Gloss, Matte, & Satin

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Precisely Cut to your Specifications & Layout

Tell us your product dimensions and shape details and we’ll die cut inserts that’re precisely cut to your specifications and layout. Our advanced die cutting technology allows us to make even the most intricate structure. And, our proof approval process lets you work directly with us to ensure your inserts are sized perfect as per your product shape and look exactly how you want.

Reliable. Always. Find the custom inserts you want, in the layout you want, with professional fabrication guaranteed.

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