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Custom Kraft Mailer Boxes: Make Every Unboxing Love at First Sight

Looking for a versatile mailing solution that’s stylish, sturdy, eco-friendly and ready to ship directly in the mail without the need for additional packaging while ensuring the perfect combination of branding, memorable unboxing experience, functionality, and sustainability? Look no further than custom Kraft mailer boxes that are a classic packaging solution with a blend of strength, durability, curb-side recyclability, sustainability, lightweight design, and luxury twist. Great choice for e-commerce orders, direct-to-consumer deliveries, or herbal subscription orders. The front-tuck opening and extra side closures on the front which slots into the side panels create a durable custom box with a familiar shape. The top flap creates a memorable presentation, making a Kraft mailer box an instant keepsake that create an exciting unboxing moment for customers, while the bottom automatically folds for quick and easy assembly. No adhesives are required for assembly, so they are less costly. Custom Kraft mailer boxes are also the trusty companion of brands for their durability in mailing, recyclability in production, premiumness in presentation, and versatility in printing. The quality of these boxes truly begin with the production material of Kraft used to manufacturer them. This material is renowned for their tear-resistance ability, ensuring that the products arrive at their destination in the same condition they were sent. For mailing products securely without any damage, adding corrugated—a fluted layer in between two flat layers of Kraft paper—provides the necessary strength. This construction makes Kraft mailer boxes strong yet lightweight, facilitating easy handling, optimal storage and efficient distribution. The fluted layer also acts as a cushion, absorbing impacts during transit and minimizing the risk of damage to the contents. In addition to providing durability and cushioning, the corrugated structure offers a level of insulation, shielding items from temperature changes and external factors during both transit and storage. Despite the durable and lightweight structure, Kraft is a recyclable and biodegradable material. As natural fibers, primarily wood pulp is used to manufacture Kraft, which does not contain any synthetic polymers, rendering it a plastic-free material. As a result, this material decomposes naturally over time, minimizing environmental impact. Moreover, Kraft makes mailer boxes easily pulped and turned into new paper products or packaging materials, diverting waste from landfills and making commonly accepted in most curbside recycling programs across the country. Apart from lightweight design, durability, and recyclability, the tan colour of the Kraft paper is natural and does not need to be printed or processed into that colour, thus, reducing overall print costs and making its recyclability easier. Kraft paper can be anything but dull. It is highly printable with a spectrum of colours, meticulously branded one sided or two sided with one, two, or four-color precision. To protect against moisture, oxygen, light, and other external factors that may affect product freshness and shelf life, barrier coatings or laminations are also applied on Kraft. But it doesn’t end here. This material defy convention, effortlessly sculpted into any box shape, style, or size. Send your e-commerce orders, direct-to-consumer deliveries, influencers kits and subscriptions to customers with added protection, recyclability while elevating the ‘WOW’ factor for an unforgettable unboxing experience with custom Kraft mailer boxes. Upgrade your packaging and add your branding starting at just 50 units. Our next-generation printing technology bridges the gap between traditional and modern technique, delivering high-quality prints capable of rivaling lithographic printing. As a result, you will get an affordable alternative to litho that can help your business level the playing field. Additionally, our printing technology ensures a consistent semi-gloss sheen with no tactile difference between printed and unprinted areas for a clean look and uniform feel. With embossing, debossing, foil-stamping, digital and silkscreen printing–along with a variety of lamination choices–your customized Kraft mailer box can be both eye-grabbing and informational, mail-ready as well as storage-capable. Ask us to fit with a matching foam insert for an enthralling backdrop, molded pulp inserts to ensure safe deliveries and an unforgettable unboxing for customers, or cardboard inserts tailored to your products for an extra level of security and organization. Designing your Kraft mailer box starts with choosing from six styles, each with various strengths and thicknesses. You can choose from a variety of box styles, from Roll End Tuck Top (RETT) and Roll End Front Tuck (REFT), which are the standard mailer box styles, to more specialized designs like Tab Lock (TL), Five Overlap Container (FOL), and One Panel Folder (OPF), depending on your needs. Plus, you have the freedom to pick the thickness of corrugation between 23 ECT B – suitable for packages up to 15 lbs, 32 ECT B – suitable for packages up to 25 lbs, 32 ECT C – suitable for packages up to 25 lbs, 32 ECT E – suitable for packages up to 25 lbs, 44 ECT C – suitable for packages up to 30 lbs and opt for single, double, or triple wall structure for added sturdiness. Shipping small-sized products or irregular ones? Specify what size you want the boxes to be either small 3x2x1” or larger with 15x15x15” or anything in-between, based on the products to be shipped. Don’t stress about quality and durability. We manufacture your boxes in a range of strengths and use only FSC-certified tear-resistant Kraft paper so that no matter what you need to pack, move, or ship, our custom Kraft mailer boxes will hold up. Prioritize sustainability and curb-side recyclability? Getting curbside recyclable boxes has never been easy as it is with YBY Boxes. We manufacture your boxes from 95% post-consumer waste that has been diverted from landfills and print them with water-based inks, making our packaging solution 100% recyclable and biodegradable. However, if you have something different in mind. Ask our packaging specialists for help. Just tell us your requirements, and witness your design ideas turn into a 100% exclusive custom Kraft mailer box in your required style and size. Don’t worry about the extras! We do not charge anything for delivery, design assistance, and die-plates. Want boxes in a hurry? With our reliable, fast, and high-quality services, you can order and receive your personalized Kraft mailer boxes within days.

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Stand Out On Delivery Day and in Unboxing Videos with a Touch of Sustainability with Custom Kraft Mailer Boxes That Reflect your Brand Identity and Deliver Your Products Securely

An ideal combination of durability, eco-friendliness, stylish flair, and refined design, custom Kraft mailer boxes offer a protective shipping solution with a perfect blend of elegance, branding, durability, and recyclability compared to traditional shipping boxes. The corrugated construction, which combines durability and tear resistance, ensures that custom Kraft mailer boxes can withstand rough handling, heavy loads, and harsh environmental conditions during shipping. Custom Kraft mailer boxes are eco-friendly. These boxes are made from brown Kraft paper and printed with water-based inks that boast inherent recyclability and align with eco-conscious values, making them perfect for brands aiming to reduce landfill waste. The plastic-free material of these boxes enhances environmental sustainability, making them even more appealing to eco-conscious consumers. Plus, the smooth, printable surface of custom Kraft mailer boxes allows for excellent branding opportunities. These boxes look great in any colour and provide a visually striking canvas to showcase vivid graphics, detailed product information, or striking logos with high-quality printing techniques such as digital printing, offset printing, and flexographic printing. With options for embossing, debossing, foil stamping, and various lamination choices, custom Kraft mailer boxes not only provide secure packaging but also create a memorable unboxing experience that leaves a lasting impression on your customers. Fit with a matching foam insert or printed dividers tailored to your products for an extra level of security and organization.

Match the quality of your product with a box that’s stylish, sturdy, curb-side recyclable, and ready to ship directly in the mail. Design custom Kraft mailer boxes with YBY Boxes! Our customization solutions are built on the foundation of creating custom Kraft mailer boxes with strong branding, durability, and a commitment to sustainability. We let you create packaging that is as sustainable, branded, protective, and stylish as your product and brand with one-colour or full-colour printing inside/out or both, custom sizes, and recycled material choices i.e. natural, recycled, bleached, virgin, sulfate, semi extensible and machine-glazed Kraft. No printing option is also available on demand. Our state-of-the-art printer quickly renders your color palettes, gradients, undertones, highlights, and hues with a consistent semi-gloss sheen, ensuring no tactile difference between printed and unprinted areas. This provides a clean look and uniform feel without the need for time-intensive print plates.

Available in countless fully customizable configurations, every Kraft mailer box is cut to your specifications, so your products fit perfectly. Designing your Kraft mailer box starts with choosing from seven styles, each with various strengths and thicknesses. This range includes standard mailer styles like Roll End Front Tuck with Dust Flaps (REFT) and Roll End Tuck Top (RETT) and more specialized designs like Tuck Top Mailers, Triangular Mailing Tubes, Tab Lock (TL), Full Overlap Container (FOL), and One Panel Folder (OPF).

Our process begins with your vision. Simply use our online quote form to provide details (colour, printing sides, coating, material, size) about the boxes you need and upload your design that need to be printed on your eco-friendly packaging. For accurate sizing, you can also send your product directly to us. From there, we’ll design accordingly and send you 3D preview. Once you approve the design and quote, we’ll start manufacturing your boxes right away. Rest assured, our team makes sure to achieve perfect accuracy by using the latest printing technologies, the best inks, and high-quality brown Kraft paper. From preparing and processing the Kraft to printing, cutting, and folding, every step is carefully executed in-house. Moreover, we offer full customization options, allowing you to request your custom Kraft mailer boxes in any colour, shape, or size that perfectly aligns with your brand vision and product needs.

Our custom Kraft mailer box printing service delivers a streamlined and straightforward process. When we give you a delivery date, you can count on this timeline. We’re proud to have over a 99% on-time delivery percentage rate for your peace of mind. Highest-rated customer service, 8–10 days industry-leading order turnaround times, and 100% operations in-house are all that make us different.

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Have An Idea but Don’t Know Where to Start From?

Whether you’re creating your branded boxes from scratch or enhancing an existing design, we provide the support and assistance you need to create custom boxes that speak volumes about your brand narrative and share a cohesive brand story. Our talented and well-trained team of “packaging experts” with years of experience, are here to guide you through every step of the process, from designing your packaging to selecting the perfect printing method, materials, and dimensions.

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More Than Just Recyclable, Cost Effective, Natural Brown, Tear Proof & Mail-Ready Boxes

If you seek custom Kraft mailer box printing to let your brand resonate loudly with each shipment, add a wow factor to every unboxing and give an undeniable presentation to lightweight mailing products that inspires without compromising structural integrity, box functionality, and durability, we’ve got you covered with huge customization options. Even at last minute with low MOQs.

  • High-quality Kraft (60g to 80g)
  • Full color printing inside/out or both with finishes
  • Order starts from 50 with 8 to 10 days delivery
  • REFT, RETT, TL, FOL, & OPF box cut to custom sizes
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The Quality & Elegance of Our Box Begins with The Premium Materials We Use

At YBY Boxes, the quality of our custom boxes really does begin with the quality of the cardstock we use. Though we offer a variety of corrugated materials i.e. natural, recycled, bleached, virgin, sulfate, semi extensible and machine-glazed Kraft for reasons of aesthetics, feel, unboxing, and durability, all of our material choices are of the highest quality, fully printable and customizable to any box style and size. No one can beat our prices even for low minimum.

  • Free shipping
  • No die fee
  • No plate charges
  • Free assistance
  • Free proof

More Than Just
High Quality Printing

Our digital CMYK printing with UV cure ensures that the ink pops and has a slight sheen, and with no minimum quantity and quick production turnaround, you can order boxes on demand. Add a touch of elegance and spark to your custom boxes with finishing options.

  • Special Finishing Options

    Hot foil – Gold, silver & holographic. Embossing & debossing.

  • Lamination Options

    Varnish, Spot UV, AQ coatings, Gloss, Matte, & Satin

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Precisely Cut to your Specifications & Layout

Tell us your box dimensions & design details and we’ll die cut boxes that’re precisely cut to your specifications and layout. Our advanced box cutting technology allows us to make even the most intricate structure. Plus, our precise creasing ensures that every crease line folds up perfectly, making assembly easy and ensuring the box maintains its shape and structure.

Reliable. Always. Find the custom boxes you want, in the layout you want, with professional printing guaranteed.

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