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Custom Rectangular Mailer Boxes

Rectangular mailer boxes are more stackable, versatile, and cost-effective mailing solution as compared to cube shaped shipping box. They also inherit the secure mailing properties of a traditional mailer box but, provide better efficiency due to their ability to pack and securely ship fragile yet unusually shaped products like cosmetics subscriptions, apparel items, promotional kits, and small electronics. These boxes, as the name suggest, feature wide rectangular base, giving more center of gravity, and ensuring the box remains in upright position during shipping. These boxes also consist of increased length and height as compared to depth giving enhanced stackability in warehouses or when being shipped. The rectangular shaped mailer box can be a marvelous reminder of your brand both during mailing process and in customers’ hands once you emboss your company name or tagline and print brand-specific design. Order these rectangular mailer boxes for high class branding, marvelous first impression, impressive unboxing, and enhanced protection of inside contents. Design custom rectangular mailer boxes with YBY Boxes! Our customization solutions are built on the foundation of creating custom rectangular mailer boxes with strong branding, elegant looks, and stupendous unboxing experience. We let you create packaging as branded, stylish and marvelous to unbox as you want by offering one color or full color printing inside/out or both, custom size options, and B Flute – 1/8” thick. C Flute – 11/64″ and E Flute – 1/16” cardboard material options. Special coating and add-ons options from spot UV, AQ, embossing and debossing as well as foam or divider inserts also available on demand. Our process begins with your vision. Simply use our online quote form to provide details (color, printing sides, coating, material, size) about the boxes and upload your design that need to be printed on your branded packaging. For accurate sizing, you can also send your product directly to us. From there, we’ll design accordingly and send you 3D preview. Once you approve design and quote, we’ll start manufacturing your boxes right away. For unmatched efficiency and reliability, our design and manufacturing process happens entirely in-house. We control the entire process at our facility (we are not a broker or reseller), utilizing our experience in design, printing, and manufacturing to produce the best custom branded boxes for our customers. Rest assured, our team makes sure to achieve perfect accuracy by using the latest printing technologies, the highest quality inks, and premium chipboard and overwraps. Our custom box printing service delivers a streamlined and straightforward process. When we give you a delivery date, you can count on this timeline. We’re proud to have over a 99% on-time delivery percentage rate for your peace of mind. Highest rated customer service, 8—10 Days industry-leading order turnaround times, 100% operations in-house are all that makes us different.

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Custom Rectangular Mailer Boxes

Looking for a versatile mailing solution that’s stylish, sturdy, recycled, and ready to ship directly in the mail without the need for additional packaging while ensuring the perfect combination of branding, memorable unboxing experience, functionality, and sustainability? Look no further than our custom rectangular mailer boxes that are a classic packaging solution with a blend of strength, durability, curb-side recyclability, roomier space, lightweight design, and luxury twist.

Our boxes are crafted from sturdy corrugated cardboard, ensuring enduring quality and resilience in packaging. This renowned material stands up to the challenges of shipping and handling, guaranteeing that your products reach their destination in pristine condition. The secret of its strength lies in its construction – corrugation, a fluted layer sandwich between two flat layers of paper. These flutes serve as a protective cushion, absorbing shocks during transit and safeguarding your goods from harm. Not only does corrugation provide durability and cushioning, but its ingenious structure also offers insulation, shielding your items from temperature fluctuations and external elements during transit and storage.

Our rectangular mailer boxes stand out not only for their durability and lightweight design but also for their eco-friendliness, as they’re crafted from natural corrugated cardboard material. Natural fibers, primarily wood pulp are used to manufacture it, which does not contain any synthetic polymers, rendering them plastic-free materials. Consequently, they decompose naturally over time, ensuring minimal environmental impact. Furthermore, their corrugated structure makes them easily recyclable, allowing them to be transformed into new paper products or packaging materials, thus reducing waste in landfills, and being widely accepted in curbside recycling programs nationwide.

Our rectangular mailer boxes are the ultimate solution for safely packing all your items, whether they’re small, tall, or uniquely shaped. With their quadrilateral design boasting parallel sides of equal length, they offer an abundance of space to securely pack items of any shape. The geometric efficiency of rectangular boxes ensures optimal utilization of space, accommodating a wide array of products, from perfumes and lipsticks to scarves, shirts, medicinal syrups, and more, making them an ideal compact storage solution. Moreover, our rectangular mailer boxes provide versatility in organizing your items and can be tailored with inserts or partitions to optimize space and safeguard your products during transit. Need to mail multiple delicate or irregularly shaped items with added protection? Opt for our rectangular mailer boxes featuring remarkable foam inserts to beautifully showcase your essential oil bottles with an enthralling backdrop, cardboard inserts to neatly organize your lotion bottles with enhanced security, or molded pulp inserts for the safe delivery of your small gadgets. These rectangular mailer boxes are the epitome of efficiency, more savings, and minimal hassle. Featuring a smooth and flat bottom, they enable effortless stacking and placement in vehicles, leaving no space unused or wasted. This optimization of space not only reduces transportation costs but also maximizes warehouse capacity, empowering businesses to transport more products in a single shipment, saving time, and money.

In addition to their lightweight design, durability, recyclability, and ample space, our rectangular mailer boxes shine in branding opportunities thanks to their exceptional customizability. You can customize our rectangular mailer boxes from corner to corner: the color, design, texture and size. Crafted from highly printable cardboard, these boxes can be printed in single or full color inside/out with your brand logo, slogans, complex design, and product description without any blur or spattered ink. Furthermore, our cardboard material defies convention, easily molded, folded, and cut into any style or size of the box, ensuring a perfect fit for your products, whether it’s hairpieces, phone accessories, garments, or anything else you can imagine. Just let us know your needs, and we’ve got you covered with our expert craftsmanship, advanced printing technology, and state-of-the-art die-cutting machines. You can also; pick from our wide range of box styles – from standard Roll End Tuck Top (RETT) and Roll End Front Tuck (REFT) to specialized designs like Tab Lock (TL), Ear Lock (ER), and Cherry Lock (CL), to meet your specific needs. Choose plentiful printing options, including foil-stamping, embossing, debossing, and an array of lamination choices—from glossy to matte, UV spot, scuff-proof, and soft-touch—ensuring your customized rectangular mailer box captivates visually and stands ready for delivery. Select from sizes ranging from small 6×6 or larger with 28×40” (flat size) or anything in-between, tailored to accommodate your specific shipping needs. And the best part? You can start branding with as few as 50 units, making customization accessible and affordable for all.

However, if you have something different in mind, ask our packaging specialists for help. Just tell us your requirements, and witness your design ideas turn into a 100% exclusive custom rectangular mailer box in your required style, print, and size. Don’t worry about the extras! We do not charge anything for delivery, design assistance, and die-plates. Want boxes in a hurry? With our reliable, fast, and high-quality services, you can order and receive your personalized rectangular mailer boxes within days.

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Have A Unique Idea but Don’t Know How to Get Started?

Whether you’re creating your branded boxes from scratch or enhancing an existing design, we provide the support and assistance you need to create custom boxes that give off premium looks, share a cohesive brand story and gives marvelous unboxing. Our talented and well-trained team of “packaging experts” with years of experience, are here to guide you through every step of the process, from designing your packaging to selecting the perfect printing method, materials, and dimensions.

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More Than Just Secure & Mail-Ready Rectangular Mailer Boxes

If you are looking for custom rectangular mailer box printing to make your brand sing volumes with every delivery, give an upscale presentation to your product, and enhance the unboxing experience without compromising packaging functionality and rectangular shape flair, we’ve got you covered with various customization choices. Even at the last moment with low MOQs.

  • 1/8″ B-Flute to 1/16″ E-Flute Corrugated Cardboard
  • Full color printing inside/out or both with finishes
  • Order starts from 50 with 8 to 10 days delivery
  • REFT, RETT, TL, FOL, & OPF box cut to custom sizes
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The Quality of Our Box Begins with The Premium Materials We Use

At YBY Boxes, the excellence of our custom boxes does begin with the quality of the cardstock we use. Though we offer a variety of corrugated materials i.e. cardboard, bux board, and laminated paper for reasons of aesthetics, feel, unboxing, and durability, all of our material choices are of the highest quality, fully printable, and customizable to any box style and size. No one can beat our prices even for the low minimum.

  • Free shipping
  • No die fee
  • No plate charges
  • Free assistance
  • Free proof

More Than Just
High Quality Printing

Our digital CMYK printing with UV cure ensures that the ink pops and has a slight sheen, and with no minimum quantity and quick production turnaround, you can order boxes on demand. Add a touch of elegance and spark to your custom boxes with finishing options.

  • Special Finishing Options

    Hot foil – Gold, silver & holographic. Embossing & debossing.

  • Lamination Options

    Spot UV, AQ coatings, Gloss, Matte, & Satin

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Precisely Cut to Your Specifications & Layout

Share your box dimensions and style specifics, and we’ll die-cut boxes that’re precisely cut to your requirements and layout. Our advanced box cutting technology allows us to make even the most intricate structures with precision. Plus, our precise creasing ensures that every crease line folds up perfectly, making assembly easy and ensuring the box maintains its shape and structure.

Reliable. Always. Find the custom boxes you want, in the layout you want, with professional printing guaranteed.

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