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Custom Square Mailer Boxes

Square mailer boxes offer a superior mailing solution compared to rectangular boxes, boasting enhanced stackability, versatility, and cost-effectiveness. While maintaining the secure properties of traditional mailer boxes, they excel in efficiency by securely packing and shipping fragile or uniquely shaped products such as apparel items, cosmetic subscriptions, promotional kits, and small electronics.These boxes, with their square shape and four equal sides, offer ample space for packing items of any shape. As the name suggests, they feature a wide yet flat square base, providing great stackability and ensuring the box remains upright position throughout the shipping process. Additionally, their equal length and extended height in contrast to their depth, enhance stackability both in warehouses or during shipment. The square shaped mailer box can be a marvelous reminder of your brand both during the mailing process and in customers’ hands once you emboss your company name, logo, or tagline and print a brand-specific design. Order these square mailer boxes for top-tier branding, marvelous first impressions, impressive unboxing, and enhanced protection of inside contents. Design custom square mailer boxes with YBY Boxes! Our customisation solutions are built on the foundation of creating custom square mailer boxes with strong branding, eye-catching looks, and a nifty unboxing experience. We let you create packaging as branded, stylish, and marvelous to unbox as you want by offering one colour or full colour printing inside/out or both, custom size options, and B Flute – 1/8” thick. C Flute – 11/64″ and E Flute – 1/16” cardboard material options. Special coating and add-on options from spot UV, AQ, embossing, and debossing as well as foam or divider inserts also available on demand. Our process begins with your vision. Simply use our online quote form to provide details (colour, printing sides, coating, material, size) about the boxes and upload your design that needs to be printed on your branded packaging. For accurate sizing, you can also send your product directly to us. From there, we’ll design accordingly and send you a 3D preview. Once you approve the design and quote, we’ll start manufacturing your boxes right away. For unmatched efficiency and reliability, our design and manufacturing process happens entirely in-house. We control the entire process at our facility (we are not a broker or reseller), utilising our experience in design, printing, and manufacturing to produce the best custom branded boxes for our customers. Rest assured, our team makes sure to achieve perfect accuracy by using the latest printing technologies, the highest quality inks, and premium chipboard and overwraps. Our custom box printing service delivers a streamlined and straightforward process. When we give you a delivery date, you can count on this timeline. We’re proud to have over a 99% on-time delivery percentage rate for your peace of mind. Highest rated customer service, 8—10 Days industry-leading order turnaround times, and 100% operations in-house are all that make us different.

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Custom Square Mailer Boxes

Looking for recycled, durable, versatile, and secure mailing solutions that can safely deliver your various products including perfume samples, skincare kits, cosmetics, apparel, and other items with a minimalist and eco-friendly look while ensuring the perfect combination of branding, memorable unboxing experience, functionality, and sustainability? Look no further than our custom square mailer boxes that are a blend of strength, durability, curb-side recyclability, wider space, lightweight & stylish design, and versatility.

Production material for our boxes comprises corrugated cardboard which gives a long-lasting finish and resilience to the packaging. This material is renowned to withstand the rigors of shipping and handling, ensuring that the products arrive at their destination in the same condition they were sent. The secret to its strength lies in the construction – this material is usually added with corrugation, a fluted layer in between two flat layers of paper. The fluted layer also acts as a cushion, absorbing impacts during transit and minimising the risk of damage to the enclosed contents. In addition to providing durability and cushioning, the corrugated structure offers a level of insulation, shielding items from temperature changes and external factors during both transit and storage.

Despite the durability and lightweight structure of our square mailer boxes, what truly set them apart from others is their recyclability and biodegradability, as they’re manufactured from natural corrugated cardboard material. Natural fibers, primarily wood pulp are used to manufacture it, which does not contain any synthetic polymers, rendering them plastic-free materials. As a result, they decompose naturally over time, minimising environmental impact. Moreover, corrugated cardboard makes square mailer boxes easily recyclable that turned into new paper products or packaging materials, diverting waste from landfills and making commonly accepted in most curbside recycling programs across the country.

Our square mailer boxes are the perfect solution for securely packing all your small, tall, or uniquely shaped products. With their square shape and four equal sides, they offer ample space for packing items of any shape. The consistent dimensions of these boxes maximise packing efficiency, accommodating a variety of products such as shirts, nail polishes, vitamin bottles, face toners, and more, making them an ideal universal storage solution. Moreover, our square mailer boxes provide flexibility in organising your items and can be tailored with inserts or partitions to optimise space and safeguard your products during transit. Need to mail multiple fragile or oddly shaped products with extra protection? Choose our square mailer boxes with stunning foam inserts to elegantly showcase your perfume samples with a captivating backdrop, cardboard inserts to neatly organise your lippies with added security, or molded pulp inserts for the safe delivery of your small electronic products.

Besides lightweight design, durability, recyclability, and roomier space, our square mailer boxes excel in branding opportunities thanks to their high customisability. You can customise our square mailer boxes from corner to corner: the colour, design, texture and size. Crafted from highly printable cardboard, our boxes can be printed in single or full colour inside/out with your brand name, logo, taglines, intricate design, and product description without any blur or spattered ink. Moreover, our cardboard defies convention, effortlessly sculpted, folded, and cut into any box style or size, ensuring a flawless fit for your products, whether it’s lipsticks, shirts, handmade bracelets, or anything else. Just let us know your needs, and we’ve got you covered with our expert craftsmanship, advanced printing technology, and state-of-the-art die-cutting machines. You can also; choose from our wide range of box styles – from standard Roll End Tuck Top (RETT) and Roll End Front Tuck (REFT) to specialized designs like Tab Lock (TL), Ear Lock (ER), and Cherry Lock (CL), to meet your specific needs. Explore various printing options, including embossing, debossing, foil-stamping, and an array of lamination choices—from glossy to matte, UV spot, scuff-proof, and soft-touch—ensuring your customised square mailer box captivates visually and stands ready for delivery. Select from sizes ranging from small 6×6 or larger with 28×40” (flat size) or anything in-between, tailored to accommodate your specific shipping needs. Add your branding starting at just 50 units.

However, if you have something different in mind, our packaging specialists are here to assist you every step of the way. Share your needs, and witness your design concepts transform into 100% exclusive custom square mailer boxes in your preferred style, print, and size. Plus, there’s no additional charge for delivery, design assistance, set-up costs, or die-plates. Need your boxes urgently? With our reliable, speedy, and high-quality services, you can order and receive your personalised square mailer boxes within days, ensuring clear, precise, and energetic packaging solutions tailored to your timeline and demands. Moreover, we offer free shipping to facilitate our customers’ needs further.

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Have A Unique Idea but Don’t Know How to Get Started?

Whether you’re creating your branded boxes from scratch or enhancing an existing design, we provide the support and assistance you need to create custom boxes that give off premium looks, share a cohesive brand story and gives marvelous unboxing. Our talented and well-trained team of “packaging experts” with years of experience, are here to guide you through every step of the process, from designing your packaging to selecting the perfect printing method, materials, and dimensions.

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More Than Just Secure & Mail-Ready Square Mailer Boxes

If you seek custom square mailer box printing to handout your brand with every delivery, add a nifty unboxing experience, and give an undeniable presentation to products that inspire without compromising packaging functionality & square shape flair, we’ve got you covered with various customisation choices. Even in the eleventh hour with low MOQs.

  • 1/8″ B-Flute to 1/16″ E-Flute Corrugated Cardboard
  • Full colour printing inside/out or both with finishes
  • Order starts from 50 with 8 to 10 days delivery
  • REFT, RETT, TL, & FOL box cut to custom sizes
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The Quality of Our Box Begins with The Premium Materials We Use

At YBY Boxes, the excellence of our custom boxes really does begin with the quality of the cardstock we use. Though we offer a variety of corrugated materials i.e. cardboard, bux board, and laminated paper for reasons of aesthetics, feel, unboxing, and durability, all of our material choices are of the highest quality, fully printable, and customisable to any box style and size. No one can beat our prices even for the low minimum.

  • Free shipping
  • No die fee
  • No plate charges
  • Free assistance
  • Free proof

More Than Just
High Quality Printing

Our digital CMYK printing with UV cure ensures that the ink pops and has a slight sheen, and with no minimum quantity and quick production turnaround, you can order boxes on demand. Add a touch of elegance and spark to your custom boxes with finishing options.

  • Special Finishing Options

    Hot foil – Gold, silver & holographic. Embossing & debossing.

  • Lamination Options

    Spot UV, AQ coatings, Gloss, Matte, & Satin

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Precisely Cut to Your Specifications & Layout

Share your box dimensions and style details, and we’ll die-cut boxes that’re precisely cut to your specifications and layout. Our advanced box cutting technology allows us to make even the most intricate structures with precision. Plus, our precise creasing ensures that every crease line folds up perfectly, making assembly easy and ensuring the box maintains its shape and structure.

Reliable. Always. Find the custom boxes you want, in the layout you want, with professional printing guaranteed.

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