• Country-Flag
  • Clock-Icon Office Timings Mon - Fri 09:00 am 5:00 pm

Custom Tuck Top Mailer Boxes

Tuck top mailer boxes also known as roll end tuck top boxes are the simplified, cost effective, easy to assemble and versatile mailer variant when compared with roll end front tuck (REFT) box for mailing lightweight products as they take just 3 steps to assemble and minimal effort to make them ready for shipping. Unlike REFT, tuck top mailer boxes do not feature front ear locks or dust flaps instead, consist of just top lid with flap at front that smoothly tucks into the body of box — making it super convenient to get box ready for use. Moreover, no tape or adhesive is required for closing the box. They come pre-creased too so, just fold double side walls inwards, lock integrated side tab into provided slit and push in the top lid downwards slightly in the base of the box. In 3 easy steps and matter of 20 seconds, your tuck top mailer box is ready for shipping ecommerce orders, gifts or retail products directly in the mail. The self-locking lidded roll end tuck top mailer box can become a post-delivery reminder of your brand once you add your company images, logo, & colors. Order these stunning boxes for inspiring recipients with every delivery and remind them of your brand whilst ensuring utmost protection throughout delivery process. Design custom roll end tuck top boxes with YBY Boxes! Our customization solutions are built on the foundation of creating custom roll end tuck top boxes with sophisticated branding and a striking presentation, ensuring the highest protection. We let you create packaging as branded, protective and stylish as you want by offering one color or full color printing inside/out or both, custom size, B Flute – 1/8” thick. C Flute – 11/64″ and E Flute – 1/16” cardboard material options. Special water repellent lamination option and charming coatings (gloss, matte, spot UV or SQ) also available on demand. Our process begins with your vision. Simply use our online quote form to provide details (color, printing sides, coating, material, size) about the boxes and upload your design that need to be printed on your branded packaging. For accurate sizing, you can also send your product directly to us. From there, we’ll design accordingly and send you 3D preview. Once you approve design and quote, we’ll start manufacturing your boxes right away. For unmatched efficiency and reliability, our design and manufacturing process happens entirely in-house. We control the entire process at our facility (we are not a broker or reseller), utilizing our experience in design, printing, and manufacturing to produce the best custom branded boxes for our customers. Rest assured, our team makes sure to achieve perfect accuracy by using the latest printing technologies, the highest quality inks, and premium cardboard. Our custom box printing service delivers a streamlined and straightforward process. When we give you a delivery date, you can count on this timeline. We’re proud to have over a 99% on-time delivery percentage rate for your peace of mind. Highest rated customer service, 8–10 Days industry-leading order turnaround times, 100% operations in-house are all that makes us different.

1-tuck-mailer-boxes
product-information
product-size
more-information
user

Captcha* 12 + 7 =

Custom Tuck Top Mailer Boxes

In search of mailing solutions that are not only durable, versatile, and recycled while ensuring safe delivery of your items with added protection & branding but also easy to assemble, pack, and quickly ready to mail? Look no further than our tuck top mailer boxes, which provide swift assembly and quick tuck-in for secure mailing, coupled with durability, curbside recyclability, ample space, lightweight construction, chic design, and versatility.

Experience unrivaled efficiency with our tuck top mailer boxes – the perfect fusion of savings, protection, and convenience. Available in two variants – with or without dust flaps – these boxes cater to all your mailing needs. Our tuck top mailer boxes without dust flaps are a slimmed down option for the mailer. Unlike our standard mailers, these boxes omit side or front flaps, cutting down assembly time. Their top lid only needs to be tucked into the top of the box, providing an effortlessly ready-to-mail solution for lightweight products. For those seeking enhanced protection, look no further than our tuck top mailer boxes with dust flaps. While they may take a few extra seconds to assemble compared to their dust-flap-free boxes, they offer unparalleled safeguarding during transit and storage. Whether your goods are being shipped across long distances or simply stored in a warehouse, these flaps act as a formidable defense against dust, humidity, and accidental spills. Additionally, they bolster the structural integrity of the box itself, reinforcing corners and edges and minimizing the risk of collapse or compromise under pressure. Crafted from a single piece of cardboard with precision die-cutting and pre-creased panels, our boxes offer effortless assembly; the top lid only need to be tucked into the top of the box, no tape or glue required. Their sleek, flat-packed design ensures easy stacking on the top of each box, optimizing both warehouse and transportation space. This not only reduces transportation costs but also maximizes warehouse capacity by up to 80%, empowering businesses to transport more products in a single shipment, saving significant time and costs. Fretting about the spillage of the enclosed product during transit? Worry not! Our tuck top mailer boxes come equipped with a secure lid, ensuring closure and safeguarding for the inside-packed contents. Expertly designed to snugly fit over the box body, it prevents any spillage during transportation. With a tuck flap mechanism, the lid securely tucks into the sides or front of the box, keeping it firmly closed. Positioned strategically, these flaps maintain the box’s shape and integrity, guaranteeing its durability and reliability throughout the journey.

But wait, there’s more! Our tuck top mailer boxes offer unparalleled versatility in packing for all sorts of items, regardless of their size or shape. Featuring a square shape with four equal sides, or quadrilateral design boasting parallel sides of equal length, they provide ample space to accommodate a wide array of products, from shirts to lippies, and vitamin bottles to medicinal syrups, and beyond. Their geometrically efficient construction ensures maximum packing efficiency, making them the go-to choice for storage & delivery needs. Moreover, our tuck top mailer boxes provide versatility in organizing all sorts of items and can be tailored with inserts or partitions to optimize space and safeguard the products during transit. Need to ship delicate or irregularly shaped items with extra care? Choose from our range of options, including stunning foam inserts to elegantly showcase your face serum bottles with a captivating backdrop, cardboard inserts for neatly arranging your phone accessories with added security, or molded pulp inserts for the secure delivery of small gadgets.

Not just that, crafted from robust corrugated cardboard, our boxes epitomize enduring quality and resilience throughout the mailing process. This material is renowned for its capacity to withstand the trials of shipping and handling, ensuring the products reach their destination unscathed. The cornerstone of its durability lies in its construction – featuring corrugation, a corrugated layer sandwich between two flat layers of paper. These flutes serve as a protective cushion, absorbing shocks and impacts during transit, and minimizing the risk of damage to the enclosed contents. Moreover, beyond its durability, the ingenious design of corrugated cardboard provides exceptional insulation, safeguarding enclosed items from temperature fluctuations and external factors during both storage and transit.

Beyond their durability and lightweight design, what sets our tuck top mailer boxes apart is their commitment to sustainability & biodegradability. Crafted from natural corrugated cardboard, they offer great recyclability. Natural fibers, primarily wood pulp are used to manufacture it, which does not contain synthetic polymers, rendering them plastic-free materials. This eco-conscious composition ensures they naturally decompose over time, leaving a minimal environmental footprint. Furthermore, corrugated cardboard enables effortless recycling, allowing our boxes to be repurposed into new paper products or packaging materials, thus mitigating waste accumulation in landfills. Plus, they’re commonly accepted in curbside recycling programs nationwide, embodying your dedication to eco-friendly solutions for a greener tomorrow.

In addition to their swift assembly, ample space, lightweight design, durability, and recyclability, our tuck top mailer boxes shine in branding opportunities thanks to their exceptional customizability. You can customize our tuck top mailer boxes from corner to corner: the color, design, texture, and size. Crafted from highly printable cardboard, these boxes ensure that your brand name, logo, taglines, intriguing design, and other necessary information are printed in single or full color inside/out with absolute clarity and precision, without any compromise in quality. Furthermore, our cardboard material defies convention, effortlessly molded, folded, and cut into your exact specifications, ensuring a perfect fit for your products, whether it’s small appliances, skincare kits, garments, or anything else you can imagine. Just let us know your needs, and we’ve got you covered with our expert craftsmanship, modern printing technology, and advanced die-cutting machines. You can also; choose from our plentiful printing options, including embossing, debossing, foil-stamping, and an array of lamination options—from glossy to matte, scuff-proof, UV spot, and soft-touch—ensuring your customized tuck top mailer box captivates visually and stands ready for delivery. Pick from sizes ranging from small 6×6 or larger with 28×40” (flat size) or anything in-between, tailored to accommodate your specific shipping needs. And here’s the thrilling twist! You can start branding with as few as 50 units, making customization accessible and affordable for all.

However, if you have something different in mind, ask our proficient packaging specialists for help. Just inform us your preferences, and witness your design ideas turn into a 100% exclusive custom tuck top mailer box in your required design, print, and size. Don’t worry about the extras! We do not charge anything for delivery, design assistance, die-plates, and set-up costs. Want boxes in a hurry? With our reliable, fast, and high-quality services, you can order and receive your personalized tuck top mailer boxes within days.

tuck-top-Boxes-1

Have An Idea but Don’t Know Where to Start From?

Whether you’re creating your branded boxes from scratch or enhancing an existing design, we provide the support and assistance you need to create custom boxes that command attention on shelves and share a cohesive brand story. Our talented and well-trained team of “packaging experts” with years of experience, are here to guide you through every step of the process, from designing your packaging to selecting the perfect printing method, materials, and dimensions.

1300 069 973

More Than Just Secure, Efficient & Mail-Ready Boxes

If you seek custom tuck top mailer box printing to create cohesive brand identity with every delivery, add an exceptional unboxing experience, and give organized look that impresses recipients without compromising structural integrity, box functionality, and durability, we’ve got you covered with huge customization options. Even at last minute with low MOQs.

  • 1/8″ B-Flute to 1/16″ E-Flute Corrugated Cardboard
  • Full color printing inside/out or both with finishes
  • Order starts from 50 with 8 to 10 days delivery
  • Tuck top lid layout cut to custom sizes with precision
2-rectangle-tuck-mailer-boxes
3-kraft-tuck-mailer-boxes

The Quality & Elegance of Our Box Begins with The Premium Materials We Use

At YBY Boxes, the quality of our custom boxes really does begin with the quality of the cardstock we use. Though we offer a variety of materials including cardboard and paperboard for reasons of aesthetics, feel, unboxing, and durability, all of our material choices are of the highest quality, fully printable and customizable to any box style and size. No one can beat our prices even for low minimum.

  • Free shipping
  • No die fee
  • No plate charges
  • Free assistance
  • Free proof

More Than Just
High Quality Printing

Our digital CMYK printing with UV cure ensures that the ink pops and has a slight sheen, and with no minimum quantity and quick production turnaround, you can order boxes on demand. Add a touch of elegance and spark to your custom boxes with finishing options.

  • Special Finishing Options

    Hot foil – Gold, silver & holographic. Embossing & debossing.

  • Lamination Options

    Varnish, Spot UV, AQ coatings, Gloss, Matte, & Satin

4-tuck-mailer-boxes
5-tuck-mailer-boxes

Precisely Cut to your Specifications & Layout

Tell us your box dimensions & shape details and we’ll die cut boxes that’re precisely cut to your specifications and layout. Our advanced box cutting technology allows us to make even the most intricate structure. Plus, our precise creasing ensures that every crease line folds up perfectly, making assembly easy and ensuring the box maintains its shape and structure.

Reliable. Always. Find the custom boxes you want, in the layout you want, with professional printing guaranteed.

GET QUOTE